CMMS Software for Manufacturing Plants
On a production line every unplanned stop has a price. ZetMaint schedules preventive maintenance by run hours and calendar, turns breakdowns into tracked work orders, controls critical spares and shows downtime by line and asset.
- ✓Meter-driven PM
- ✓Breakdown capture
- ✓Critical spares
The problem for manufacturing
PMs are scheduled by calendar when the real driver is run hours or cycles.
Breakdowns are fixed but not recorded, so root causes repeat.
Critical spares run out at the worst moment.
Downtime reporting is assembled manually from shift logs.
How ZetMaint CMMS works for manufacturing
- 1
Meter-driven PM
Run hours or cycle counts — entered or pulled from PLC/SCADA — trigger PM work orders automatically.
- 2
Breakdown capture
Operators raise requests by QR code at the machine; failure codes and causes are recorded on close.
- 3
Critical spares
Minimum stock levels and reservations per work order keep critical parts available.
- 4
Downtime analytics
MTBF, MTTR and downtime by line, asset and failure mode.
ZetMaint CMMS features included
Work requests & work orders
Anyone can raise a request by QR code, web or mobile; supervisors approve, prioritise and assign work orders in one click.
Preventive maintenance scheduler
Calendar-based, meter/run-hour-based and condition-based PM plans with automatic work-order generation and due/overdue windows.
AI scheduling assistant
Balances technician workload, groups jobs by location and flags assets whose failure history suggests a shorter interval.
Asset & equipment registry
Hierarchical asset trees with specs, warranties, documents, photos and full maintenance history per asset.
Spare parts & inventory
Stock levels, minimum reorder points, parts reserved per work order and purchase requests.
Technician mobile app
Checklists, photos, signatures, time logging and parts used — offline-first for basements, plants and ships.
Maintenance KPIs
MTTR, MTBF, PM compliance, backlog, planned vs reactive ratio and cost per asset on live dashboards.
Audit trail & compliance
Every change is time-stamped and attributed, ready for ISO 55000, ISO 9001, HACCP or regulatory inspections.
Works with the tools manufacturing already use
Connections are made through each tool's API or Zapier and confirmed for your exact setup during scoping.
Security, privacy & compliance
Complete, time-stamped maintenance history supports ISO 9001, ISO 55000 and customer audits; lock-out/tag-out steps can be enforced in work-order checklists.
ZetMaint CMMS for manufacturing: FAQs
Can the CMMS schedule maintenance from machine run hours?
Yes. Run hours or cycles can be entered by operators or read automatically from PLC/SCADA systems, and PMs trigger when thresholds are reached.
Does it track downtime?
Yes — downtime is recorded against assets and lines, with MTBF and MTTR dashboards.
Can it integrate with our ERP?
ERP integration for parts, purchasing and cost centres is available for systems such as SAP and Dynamics.
What is CMMS software?
A computerized maintenance management system (CMMS) centralises maintenance work: requests, work orders, preventive maintenance schedules, asset records, spare parts and reporting. It helps teams move from reactive repairs to planned maintenance.
What is the difference between CMMS and EAM?
CMMS focuses on day-to-day maintenance execution — work orders, PMs, technicians and parts. EAM (enterprise asset management) covers the full asset lifecycle including procurement, depreciation and disposal. ZetsApp CMMS can be extended with EAM modules when you need them.
Ready to see ZetMaint CMMS working for your business?
We'll configure a live demo with your own services, hours and tools — and send a tailored quote within one business day.